Cut Energy Costs. Stay Compliant. Boost Efficiency.
AI-Powered Energy Optimization for Automotive Manufacturing
As automotive manufacturers face economic pressures, complex regulations, and the transition to smart factories, etalytics provides the AI-driven clarity and control needed to optimize high-energy processes, starting with your HVAC systems.
Speed Bumps in the Industry
What’s Holding Automotive Manufacturing Back?
From skyrocketing energy prices to tightening emissions regulations, even the most advanced plants are feeling the strain. High-load systems like cooling and ventilation often run inefficiently, draining budgets and complicating sustainability goals. Meanwhile, internal resources are stretched, making it hard to prioritize energy optimization without clear ROI and fast results.
Facing these challenges? Let’s quantify the opportunity.
Our free feasibility study uses your existing data to estimate the savings of your facility.
Complex Systems
Cooling, ventilation, and compressed air systems are among the top energy consumers, yet often run inefficiently due to static control and lack of visibility.
Lack of Insights
Manual adjustments and reactive maintenance increase downtime risk and drive up operating costs. Many plants lack data-driven insights to plan proactively.
CO₂ Reduction Pressure
Sustainability targets are tightening, yet energy-intensive assets rarely have automated emissions tracking or real-time monitoring.
Complex Facility Layouts
With mixed-model production, varying load profiles, and fragmented BMS data, scalable optimization is a challenge, especially when each plant is unique.
Innovation at its core
Built on Deep Expertise in AI and Energy Systems
- As engineers in charge of complex energy systems and more than ten years of supporting research, we collected extensive experience coordinating, installing, and operating large, complex energy systems made up of numerous different components.
- We've cracked the code to optimize complex cooling, heating and ventilation systems, delivering energy savings up to 50% while ensuring reliability and stability.
- As your trusted ally, we bring a wealth of expertise to the table, empowering your industry to achieve unparalleled energy efficiency.
Years of research and passion
Awards won
Installations
Average Energy cost savings per project
Energy Efficiency for Automotive Manufacturing
Real-Time Control. Predictive Insights. Full Energy Transparency.
etaONE® offers a unified platform for industrial energy optimization, combining AI-powered control, predictive energy forecasting, and real-time energy management. These three core solutions work together to help you reduce energy costs, eliminate inefficiencies, and ensure stable energy system performance, even in complex, high-load environments like automotive plants. By integrating seamlessly with your existing infrastructure, etaONE® provides actionable insights and automation without operational disruption, making it easier to meet sustainability goals, control costs, and scale results across multiple sites.
Control Optimization
At etalytics, we use advanced AI to optimize complex energy systems in real time. Think of our algorithms as intelligent control engineers – continuously analyzing operational data to detect inefficiencies, predict demand shifts, and recommend precise adjustments. The result? Smarter control, less energy waste, and more stable operations.
This means lower operating costs, reduced CO₂ emissions, and a system that responds dynamically to changing loads, market conditions, or production schedules – with full transparency and control for your team.
Energy Forecast
Accurate energy forecasting is essential for efficient operations. With high-resolution forecasts from etaONE®, you can anticipate energy demand, adjust system behavior proactively, and avoid costly peak loads. This leads to more stable operations, better planning, and measurable cost and CO₂ reductions, especially in energy-intensive environments.
Energy Management
Connect etaONE® to your existing systems – PLCs, BMS, or DCS – and gain real-time visibility into key parameters like temperatures, flow rates, and system performance. Use advanced analytics to set intelligent alerts, build intuitive dashboards, and generate automated reports, turning raw data into actionable insights for smarter energy management.
4 Simple Steps to Efficiency
From Assessment to Optimization
Getting started with etaONE® is straightforward. Our team works closely with you to assess your current setup, identify real savings potential, and activate AI-driven optimization with your existing infrastructure. Whether you’re managing one site or a global portfolio, the rollout is designed for speed, transparency, and measurable impact.
Step 1: Expert Consultation
Once you request the study, our team connects with you to understand your cooling systems, operational priorities, and performance targets.
Step 2: Feasibility Analysis
Using your existing operational data, we estimate potential energy savings and cooling efficiency improvements. No changes to your systems are required.
Step 3: Connect and Activate etaONE®
If you choose to move forward: Our platform integrates with your existing infrastructure. Once connected, etaONE® begins optimizing your energy flows in real time.
Step 4: Scale Across Sites
After proving results at one location, you can roll out across your full data center portfolio – standardizing energy efficiency and automation globally.
The etalytics® Advantage
Innovative Solutions, Measurable Impact
Unmatched Energy Efficiency
Rapid Return of Investment
Sustainability Leadership
Reliability & Stability Assurance
Top-notch Project Management
Easily Scalable Solutions
Proactive Monitoring & Maintenance
Continuous Innovations & Regular Updates
AI Energy Optimization in Action
Real Results Across Complex Industrial Sites
From automotive plants to data centers and pharmaceutical facilities, etaONE® has helped energy teams cut costs, reduce CO₂, and streamline operations. Explore how companies like Stellantis and others are already benefiting from AI-powered optimization in real-world settings.
Request a Free Feasibility Study For Your Facility:
Start with a clear business case. Our feasibility study is the first step. Share some basic system data, and our team will uncover where etaONE® can reduce your energy costs and emissions: often significantly.
Everything You Need to Know About Energy Optimization
Is AI-based optimization compatible with existing BMS or energy systems?
Yes. etaONE® integrates seamlessly into existing control systems such as building and production management systems (e.g., BMS, SCADA). Integration is done via standard interfaces and protocols—no hardware replacement is required. This allows production sites to benefit from AI-optimized control without operational interruption.
How much energy can automotive plants save with AI-based optimization?
Our clients in the automotive sector typically achieve energy savings of 30–60 %, especially in energy-intensive areas like paint shops. These savings are driven by intelligent control strategies, dynamic balancing, and advanced forecasting.
What does the free feasibility analysis include?
The analysis evaluates your existing system data to determine realistic savings potential—for example, in ventilation, cooling, and heating. We provide concrete, non-binding estimates on energy savings, payback periods, and implementation feasibility—all without any changes to your existing infrastructure.
What type of monitoring and reporting does etaONE® offer?
etaONE® offers live dashboards with relevant energy KPIs such as electricity consumption, emissions, system efficiency, and savings progression. The platform also supports automated ESG and energy reporting to meet regulatory requirements (e.g., § 8 EDL-G or ISO 50001).
How long does implementation take, and will there be any downtime?
Implementation is typically completed within a few weeks—aligned with your production cycle. No production downtime is necessary. We operate during live production and start with a recommendation layer (“interactive optimization” or “human-in-the-loop”) before switching to autonomous control.
Does AI optimization affect system availability or product quality?
No—on the contrary. Optimization operates within clearly defined safety and performance limits. etaONE® is designed for critical industrial environments and includes fallback mechanisms that allow safe reversion to conventional control at any time. Production quality, availability, and operational safety are fully maintained.